Masterbatch Twin Screw Extrusion Pelletising Line

What precautions should be taken when operating the Masterbatch Twin Screw Extrusion Pelletising Line to ensure the long-term and stable operation of the equipment?
Before operation, all parts of the equipment must be carefully checked to ensure that they are normal, especially the electrical part, hydraulic system and the core components of the twin-screw extruder to ensure that there is no damage or abnormality. Operators should wear appropriate protective equipment, such as safety helmets, protective glasses, protective clothing, etc., to prevent accidents. Prepare the required polymer materials and toner or pigment, and ensure that their quality meets production requirements.
During operation, according to the production process requirements, the running speed of the twin-screw extruder should be reasonably controlled to avoid problems caused by too fast or too slow. Pay close attention to the changes in temperature and pressure during the extrusion process to ensure that they fluctuate within the set range to avoid damage to the equipment due to too high or too low. Regularly check and clean the mold and hopper to prevent material blockage or leakage. At the same time, pay attention to the operation of the twin screw to ensure that there is no abnormal vibration or noise. Strictly control the production load to avoid the equipment from being overloaded or overloaded for a long time to extend the service life of the equipment.
After work every day, the equipment should be thoroughly cleaned to remove residual materials and dust. When cleaning, use a soft cloth and a neutral detergent to avoid scratching the surface of the equipment with hard objects or chemical solvents. According to the requirements of the equipment manual, regularly replace the lubricating oil to ensure that the equipment is well lubricated. At the same time, check whether the oil level is within the normal range. If the oil level is insufficient, it should be replenished in time. Regularly check whether the fasteners of the equipment are loose and whether the transmission parts are flexible. If there is any abnormality, it should be handled and recorded in time.
Clean the screw and die head regularly to remove attached materials and carbon deposits. When cleaning, special tools should be used to avoid scratching the surface of the screw and die head with hard objects. Regularly check the wear of easily worn parts such as screws, die heads, and bearings. If the wear is severe, it should be replaced in time to avoid affecting production efficiency and product quality. Regularly check whether the connecting wires and connectors of the electrical system are loose or damaged. If there is any abnormality, it should be handled in time and ensure the normal operation of electrical components.
Operators must undergo professional training and understand the functions, operation methods and safety precautions of the machine. Operators should strictly abide by the operating procedures and shall not modify equipment parameters or perform non-standard operations without authorization. Regularly organize operators to collectively study and study operating skills, share experiences, and improve the overall operating level. Record the operation and maintenance of the equipment in detail, promptly report equipment problems and put forward suggestions for improvement.
The implementation of the above measures can ensure the long-term stable operation of the Masterbatch Twin Screw Extrusion Pelletising Line and improve production efficiency and product quality.