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Large capacity high filler granulation production line Manufacturer

Advanced structure, high-quality performance, easy to use, high reliability and durability.

Large capacity high filler granulation production line

Filler masterbatch is made by adding talc, calcium carbonate, kaolin, inorganic powders and plastic carriers, lubricants, through pre-mixing or multi-way loss-in-weight feeding by the twin-screw granulation, the masterbatch is widely used in polyethylene, polypropylene, polyvinyl chloride, polyester, ABS, PS, EVA, tubing, braiding, film, baling wire, injection moulding, extruding and so on in plastic products, with the enhancement of the increase in the amount of cost, to reduce the cost of improving heat resistance, low carbon and environmental protection.

Model L/D Speed Capacity for reference
ECOV77 36-56 400-900rpm 2000-3000kg/h
ECOH95 36-56 400-900rpm 3000-3500kg/h
Benefits from Our Solution
  • 01
    Stronger Core Competitiveness

    Build a new production line and an overall customized compounding system. Improve the process, basic and detailed design, interface docking, and logistics of the existing system. Optimize the technical integration of each component.

  • 02
    Systemic Partner

    From consulting during process and production optimization, installation, system set-up and start-up right through to the verification of the specific product quality.

  • 03
    Process Know-how

    As a system partner, Kunwei offers customers a high degree of reliability through:
    - Innovative technical solutions for specific tasks.
    - Extensive engineering resources.
    - Highly skilled project management.
    - Skilled suppliers and partners.

About
Sichuan Kunwei Langsheng Extrusion Intelligent Equipment Co., Ltd.
Sichuan Kunwei Langsheng Extrusion Intelligent Equipment Co., Ltd. Headquarters and Production Base is located in Dujiangyan, Chengdu, Sichuan, The company has offices in Changzhou, Jiangsu, Dongguan, Guangdong, and Yuyao, Zhejiang, which can perfectly cover domestic chemical, pharmaceutical, and blending modification users and provide a full range of sales and after-sales services. As a professional Large capacity high filler granulation production line Manufacturer and Large capacity high filler granulation production line Supplier, Kunwei has chemical machinery and several electrical engineers, and has been deeply involved in the industry for more than ten years. The main products are high-torque twin-screw extruders. It has rich experience in the three fields of medicine and medicine, chemical equipment and blending modification. It has a complete line supporting group for blending modification and provides complete line design services for the modification industry.
Kunwei has designed the highest specific torque of 14Nm/cm³ for the modification industry and has a lot of supporting experience. Extruder specifications range from 8mm to 177mm, covering a wide range of models. Kunwei has industry-advanced precision spare parts and provides high-quality, high-torque, high-speed twin-screw extrusion systems for fine chemicals.
Wear and Corrosion Resistant Solutions

We offer wide range of Moc for barrels, screw elements and shafts.

With our exclusively developed extremely wear and corrosion resistant material, the service life of barrels could be extended several times compared to HIP material for compounding polymers with glass and carbon fibers, ceramic and metal masses, and inorganic fillers.

  • Nitrided Steel
  • Special Stainless Steel
  • SAM26/WR13
  • Hastelloy
  • Nickel-based WC
  • Cobalt-based WC
Intelligent Control System

The unique intelligent control system can realize a variety of customized functions for you, realize intelligence and dataization, and improve operating efficiency and production stability.

- Mega data storage and analysis
- Compatible with all industrial bus protocol
- Machine-learn algorithm to predict malfuncton and optimize parameters

News
Large capacity high filler granulation production line Industry knowledge

What are the environmental advantages of a Large capacity high filler granulation production line?
The large-capacity, highly filled particle production line significantly reduces dependence on petroleum-based plastic raw materials by innovatively integrating inorganic powder materials and plastic carriers. These inorganic powder materials are not only abundant in reserves, but some of them can be regarded as renewable or recyclable resources. In addition, with the advancement of technology, more and more research focuses on extracting these inorganic powders from industrial waste or agricultural by-products, thus further broadening the source of resources and promoting the sustainable use of resources.
In the plastics processing industry, the melting, mixing and extrusion of raw materials often consume large amounts of energy. The large-capacity high-filling particle production line reduces the use of plastic raw materials by increasing the filling ratio of inorganic powder, thereby reducing energy consumption in the entire production process. In addition, these inorganic powder materials usually have good thermal stability, which can improve the heat resistance of plastic products to a certain extent, reduce the deformation and degradation of products in high temperature environments, indirectly extend the service life of products, and reduce Resource consumption and carbon emissions caused by frequent product replacement.
The traditional plastic production process often produces a large amount of leftover materials, waste materials and defective products. If these wastes are not handled properly, they will cause serious pollution to the environment. The large-capacity and high-filling particle production line reduces waste generation by optimizing the production process and formula design. At the same time, most of these inorganic powder materials have good recyclability and can be separated from waste through physical or chemical methods for reprocessing and reuse. This not only reduces the demand for the extraction of primary resources, but also reduces the pressure on landfill and incineration of waste, reducing the environmental burden.
The application of large-capacity and high-filling particle production lines is an important step in promoting the construction of a circular economy model. By achieving efficient use of resources and effective recycling of waste, the production line promotes collaborative cooperation and resource sharing between the upstream and downstream of the plastics industry chain. At the same time, it also encourages companies to adopt more environmentally friendly production methods and product design concepts, and promotes the entire industry to develop in a greener and more sustainable direction.
As consumers' demand for environmentally friendly products continues to increase, companies are paying more and more attention to the environmental performance of their products. The large-capacity, high-filling granule production line can produce products that meet specific environmental standards, such as degradable plastics, low-VOC release plastics, etc., by adjusting the formula and process parameters. These products not only meet the market's demand for environmentally friendly products, but also enhance the company's brand image and market competitiveness. At the same time, because the application of filled masterbatch reduces production costs, these environmentally friendly products have more price advantages and are easier to be accepted and promoted by the market.
The large-capacity and high-filling particle production line has many advantages in environmental protection. It not only helps save resources, reduce carbon emissions and waste generation, but also promotes the construction of a circular economy and the improvement of product environmental performance. These advantages make this production line have broad development prospects and important application value in the plastic processing industry.

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