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Screw Extruder Underwater Pelletizing System Manufacturer

Advanced structure, high-quality performance, easy to use, high reliability and durability.

Underwater Pelletizing

Underwater die surface hot cutting means that the material is cut into particles in water, and directly follows the water flow into the pipeline for cooling and shaping.

Does Underwater Pelletizing reduce dust emissions or wastewater production?
During the operation of the underwater granulator, after the molten material is cut into particles at the die head, it immediately enters the water for cooling and shaping. This entire process is carried out in a closed environment, which effectively isolates the material from direct contact with the outside air, thus greatly reducing the generation and emission of dust.
In the traditional granulation process, powdery materials are prone to dust during transportation, storage and processing. Underwater Pelletizing technology converts powdery materials into granules. The granular materials are less likely to raise dust, reducing the generation and spread of dust. This change in physical form fundamentally reduces the risk of dust emissions.
Due to the closed nature of Underwater Pelletizing technology and the change of material form, it has significant advantages in environmental protection. For occasions where dust emissions need to be strictly controlled, such as chemical, pharmaceutical, food and other industries, Underwater Pelletizing technology provides a more environmentally friendly and reliable solution.
Underwater Pelletizing technology usually uses a circulating cooling system to cool and shape the cut particles. This means that cooling water is reused throughout the system, reducing the need for fresh water while also reducing the amount of wastewater produced.
Although Underwater Pelletizing technology reduces the generation of wastewater, a certain amount of wastewater may still be generated in actual operations, such as during equipment cleaning and maintenance. However, these wastewaters can usually be treated and reused through appropriate wastewater treatment processes, such as using physical, chemical or biological methods to remove suspended solids, organic matter and other pollutants in wastewater, thereby achieving wastewater discharge or reuse up to standard.
Underwater Pelletizing technology reduces the generation of wastewater from the source by optimizing process parameters and equipment design. For example, by precisely controlling cutting parameters and cooling conditions, the loss and waste of materials during the cutting and cooling processes can be reduced, thereby reducing the amount of waste water generated.
Underwater Pelletizing technology effectively reduces dust emissions and wastewater production through its unique operating methods and changes in physical properties. This technology has significant advantages in environmental protection and is of great significance in promoting green manufacturing and sustainable development.

Benefits from Our Solution
  • 01
    Stronger Core Competitiveness

    Build a new production line and an overall customized compounding system. Improve the process, basic and detailed design, interface docking, and logistics of the existing system. Optimize the technical integration of each component.

  • 02
    Systemic Partner

    From consulting during process and production optimization, installation, system set-up and start-up right through to the verification of the specific product quality.

  • 03
    Process Know-how

    As a system partner, Kunwei offers customers a high degree of reliability through:
    - Innovative technical solutions for specific tasks.
    - Extensive engineering resources.
    - Highly skilled project management.
    - Skilled suppliers and partners.

About
Sichuan Kunwei Langsheng Extrusion Intelligent Equipment Co., Ltd.
Sichuan Kunwei Langsheng Extrusion Intelligent Equipment Co., Ltd. Headquarters and Production Base is located in Dujiangyan, Chengdu, Sichuan, The company has offices in Changzhou, Jiangsu, Dongguan, Guangdong, and Yuyao, Zhejiang, which can perfectly cover domestic chemical, pharmaceutical, and blending modification users and provide a full range of sales and after-sales services. As a professional Screw Extruder Underwater Pelletizing System Manufacturer and Screw Extruder Underwater Pelletizing System Supplier, Kunwei has chemical machinery and several electrical engineers, and has been deeply involved in the industry for more than ten years. The main products are high-torque twin-screw extruders. It has rich experience in the three fields of medicine and medicine, chemical equipment and blending modification. It has a complete line supporting group for blending modification and provides complete line design services for the modification industry.
Kunwei has designed the highest specific torque of 14Nm/cm³ for the modification industry and has a lot of supporting experience. Extruder specifications range from 8mm to 177mm, covering a wide range of models. Kunwei has industry-advanced precision spare parts and provides high-quality, high-torque, high-speed twin-screw extrusion systems for fine chemicals.
Wear and Corrosion Resistant Solutions

We offer wide range of Moc for barrels, screw elements and shafts.

With our exclusively developed extremely wear and corrosion resistant material, the service life of barrels could be extended several times compared to HIP material for compounding polymers with glass and carbon fibers, ceramic and metal masses, and inorganic fillers.

  • Nitrided Steel
  • Special Stainless Steel
  • SAM26/WR13
  • Hastelloy
  • Nickel-based WC
  • Cobalt-based WC
Intelligent Control System

The unique intelligent control system can realize a variety of customized functions for you, realize intelligence and dataization, and improve operating efficiency and production stability.

- Mega data storage and analysis
- Compatible with all industrial bus protocol
- Machine-learn algorithm to predict malfuncton and optimize parameters

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Underwater Pelletizing Industry knowledge
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