KTS Pharmaceuticals HME Series

In what aspects is this hot melt extrusion extruder more suitable for the special needs of the pharmaceutical and medical industries?
The hot melt extrusion extruder can achieve precise control of particle size and shape through precise process parameter settings, thereby ensuring the consistency and precision of drugs. This is important for the pharmaceutical industry, which needs to strictly control the particle size and morphology of drugs. During the hot melt extrusion process, the drug and the carrier material are fully mixed under the action of high temperature and mechanical force to form a uniform mixture. This high-quality mixing helps to improve the solubility and bioavailability of the drug, thereby improving the overall quality of the drug.
The hot melt extrusion extruder supports continuous production, reduces downtime and material loss between batches, and greatly improves production efficiency. This means higher output and lower costs for the pharmaceutical industry. The hot melt extrusion process does not rely on organic solvents, reduces environmental pollution and solvent residue problems in the production process, and meets the pharmaceutical industry's strict requirements for environmental protection and patient safety.
The hot melt extrusion extruder can be applied to the development of a variety of drug dosage forms, including solid dispersions, controlled-release tablets, oral films, etc. This flexibility enables pharmaceutical companies to quickly adjust production processes and dosage forms according to the characteristics of different drugs and market needs. In view of the special needs of the pharmaceutical industry, the hot melt extrusion extruder supports customized services, and can configure the equipment and optimize the process according to the specific requirements of the customer to meet the needs of personalized production.
During the design and manufacturing stage, the hot melt extrusion extruder strictly follows the safety standards and regulations of the international and domestic pharmaceutical industry. These standards not only stipulate the material safety and electrical safety of the equipment itself, but also cover the safety protection measures during operation, such as emergency stop button, overload protection, anti-electric shock design, etc., to ensure the personal safety of operators and the safety of the production environment. The pharmaceutical industry has extremely high requirements for the cleanliness of the production environment to avoid cross-contamination and microbial contamination. Therefore, the hot melt extrusion extruder is designed with full consideration of the convenience of cleaning and disinfection. The surface of the equipment is made of easy-to-clean stainless steel or other corrosion-resistant and non-toxic materials to reduce gaps and dead corners, which is convenient for thorough cleaning with high-pressure water guns, steam or chemical disinfectants. At the same time, the internal structure of the equipment is reasonably designed to facilitate disassembly and reorganization, so that hard-to-reach areas can be deeply cleaned and disinfected to ensure the sterility of the production environment.
During the manufacturing process of the hot melt extrusion extruder, high-quality raw materials and components are selected. These materials not only have excellent mechanical properties and can withstand the challenges of high temperature, high pressure and high speed, but also have good corrosion resistance and wear resistance, ensuring that the equipment can still operate stably for a long time in harsh production environments. In addition, high-quality materials can also reduce the risk of particle contamination caused by wear or corrosion, and further improve the purity and safety of drugs. This hot melt extrusion extruder excels in precise control, continuous production, flexibility, compliance and durability, and is very suitable for the special needs of the pharmaceutical and medical industries.