Application and advantages of automatic lubrication system in Engineering Plastic Extrusion Production Line

1. Basic functions and principles of automatic lubrication system
Automatic lubrication system refers to the quantitative and regular delivery of lubricating oil or grease to key parts of mechanical parts through specific devices to reduce friction, reduce temperature, extend equipment life and ensure stable operation of equipment. Compared with traditional manual lubrication, automatic lubrication system can continuously provide uniform lubricant to the equipment, avoiding insufficient or excessive lubrication caused by human negligence or improper operation.

In the KTS series of Engineering Plastic Extrusion Production Line, automatic lubrication system is widely used in key components such as transmission mechanism, bearings, screws, etc. The system ensures that the equipment always maintains the lubrication state during operation by accurately controlling the distribution amount of lubricating oil or grease, thereby reducing friction, reducing heat generation, and effectively improving the working efficiency and service life of the equipment.

2. Working advantages of automatic lubrication system
Reducing friction and wear
In the KTS series of Engineering Plastic Extrusion Production Line, components such as transmission system, screws and bearings run at high speed for a long time, which is easy to generate large friction. Through the automatic lubrication system, lubricants can be continuously supplied to these key parts, reducing direct contact between metal surfaces, effectively reducing friction and wear, and avoiding damage or excessive wear of parts due to friction.

Improve equipment operation stability
The automatic lubrication system can ensure the uniform distribution of lubricants and avoid insufficient or excessive lubrication. This enables the equipment to stably maintain the lubrication state during high-speed operation, avoiding vibration, noise or excessive temperature caused by lubrication problems, thereby ensuring the efficient operation of the production line.

Reduce downtime and maintenance costs
The traditional lubrication method requires manual inspection and regular refueling, while the automatic lubrication system can automatically complete the lubrication process, reducing the frequency and workload of manual intervention. Due to the continuous optimization of the lubrication state, the equipment failure rate is greatly reduced, the downtime is shortened, and the production efficiency and maintenance efficiency of the enterprise are significantly improved, thereby reducing the cost of maintenance and downtime.

Improve energy efficiency and reduce energy consumption
By reducing friction and improving work efficiency, the automatic lubrication system of the KTS series can not only ensure the long-term stable operation of the equipment, but also reduce the energy consumption of the equipment to a certain extent. In the extrusion production line, less friction means that the load on the motor and other power components is reduced, thereby reducing energy consumption and reducing overall production costs.

3. Application examples of automatic lubrication system in production
Take the transmission mechanism of the KTS series as an example. The gears and bearings in the system run at high speeds and face high friction and wear pressure. Through the continuous lubrication of the automatic lubrication system, the problems of overheating and deformation caused by excessive friction can be effectively reduced. In addition, the screw and heating system are also important components for high-temperature and high-load operation. The automatic lubrication system can provide lubrication for these components in time to prevent problems such as uneven material handling and unstable production caused by lack of lubrication.

In the actual application of the KTS series, the introduction of the automatic lubrication system enables the equipment to maintain an efficient and stable production state under long-term operation, significantly improving production efficiency and product quality, while reducing downtime and maintenance costs caused by equipment failure.