1. Advantages of twin-screw extrusion technology
The twin-screw extruder is the core equipment of the Engineering Plastic Pelletising Production Line. Compared with single-screw extruders, twin-screw extruders have stronger mixing ability and higher uniformity. It uses two interlaced screws to intensively mix and plasticize the material in the extrusion chamber.
2. Uniform dispersion of fillers and reinforcing agents
In the production process of engineering plastics, the uniform dispersion of fillers and reinforcing agents is a key factor in improving mechanical properties. Fillers such as glass fibers and carbon nanotubes can enhance the strength and rigidity of plastics. Using a twin-screw extruder, fillers can be effectively dispersed into the plastic matrix, avoiding the aggregation and precipitation of fillers.
3. Precise addition of modifiers
The Engineering Plastic Pelletising Production Line allows for precise addition of modifiers. These modifiers include tougheners, plasticizers, antioxidants, etc., which can be added at different stages of the process to optimize the mechanical properties of plastics. For example, by adding toughening agents, the impact toughness of plastics can be significantly improved, so that they will not crack when subjected to high impact.
4. Optimization of melt temperature and shear force
The operating parameters of the twin-screw extruder, such as melt temperature and shear force, have a direct impact on the mechanical properties of engineering plastics. An efficient temperature control system can ensure that the melt is processed within a suitable temperature range to prevent performance degradation caused by overheating or overcooling. At the same time, the shear force of the twin-screw extruder is adjustable and can be adjusted according to the characteristics of different plastics to achieve the plasticizing effect.
5. Efficient cleaning and maintenance of the production line
The Engineering Plastic Pelletising Production Line has efficient cleaning and maintenance functions, which is essential to maintain the high performance of the production line. During the production process, carbon deposits and residues on the equipment may affect the mechanical properties of the plastic. Modern production lines are equipped with automatic cleaning systems that can quickly remove residues inside the equipment and reduce cross-contamination between different batches of products.